Zohal Engineering Solutions

Our Zinc Electroplating Barrel is an industrial-grade, chemical-resistant plating solution designed specifically for the batch processing of small components. Fabricated from high-quality polypropylene, the barrel offers excellent resistance to the aggressive chemicals typically found in plating baths while ensuring a lightweight yet robust construction.

• Chemical Resistance:
  Constructed from high-grade polypropylene, the barrel is highly resistant to acids, alkalis, and other corrosive chemicals used in plating processes. This ensures longevity and reduced maintenance costs even under harsh operating conditions.

• Uniform Plating Performance:
  The rotating mechanism promotes even distribution of the plating solution, resulting in consistent deposition on all surfaces of the parts. This minimizes defects and improves overall product quality.

• Lightweight & Durable:
  Despite its robust construction, the use of PP makes the barrel lightweight, facilitating easier handling, transport, and installation in various production environments.

• Customizable Capacity & Dimensions:
  Available in various sizes and capacities to suit different batch volumes, the barrel can be tailored to meet specific production requirements. Custom dimensions ensure compatibility with different types of components and plating setups.

• Optimized Rotation Mechanism:
  Designed with an adjustable drive system, the barrel’s rotation speed can be set between 5 to 15 RPM. This flexibility allows for the optimization of the plating process based on the size, shape, and sensitivity of the parts being processed.

• Easy Cleaning & Maintenance:
  The smooth surface of PP facilitates easy cleaning and minimizes the risk of contaminant build-up. This feature is essential for maintaining high-quality plating baths and reducing downtime during maintenance.

• Material:
  High-grade Polypropylene (PP) with excellent chemical inertness.

• Capacity:
  Customizable options available to handle a wide range of batch sizes, from small parts to larger quantities.

• Rotation Speed:
  Typically adjustable between 5 to 15 RPM to ensure uniform plating.

• Design Options:
  Available with various door configurations, lids, and mounting arrangements to suit different operational needs.

• Dimensions:
  Customizable barrel diameter and length based on process requirements and plating tank dimensions.

• Cost-Effective Operation:
  The use of PP reduces initial capital investment while offering low maintenance costs over its service life.

• Enhanced Plating Quality:
  Uniform rotation and even chemical exposure contribute to superior finish quality with minimal rework.

• Versatile Application:
  Ideal for a range of plating processes including decorative, hard, and functional plating operations.

• Robust and Reliable:
  Built for continuous industrial use, ensuring consistent performance even under prolonged exposure to plating chemicals.

• Electroplating & Metal Finishing:
  Used extensively for plating small components such as fasteners, electronic parts, and decorative items.

• Electroforming & Surface Treatment:
  Suitable for processes requiring high-quality, uniform metal deposition.

A wet scrubber system is an air pollution control device used to remove pollutants, such as particulate matter, gases, and vapors, from exhaust streams by passing the air through a scrubbing liquid, typically water or a chemical solution. Wet scrubbers are vital in industries like chemical manufacturing, power generation, mining, and wastewater treatment to reduce harmful emissions and ensure compliance with environmental regulations.

Wet scrubbers operate on the principle of gas-liquid interaction, where the contaminated gas comes into contact with the scrubbing liquid, removing pollutants through absorption or chemical reaction.

1. Gas Inlet: Polluted gas enters the scrubber.
2. Gas and Liquid Contact: The gas is mixed with a scrubbing liquid that absorbs or reacts with the pollutants.
3. Pollutant Capture: Contaminants, such as dust and gases, are captured by the liquid.
4. Mist Eliminators: Any remaining liquid droplets are removed from the gas stream before it exits the scrubber.
5. Liquid Discharge or Recirculation: The polluted liquid is either recirculated or treated and disposed of.
6. Clean Gas Exit: The cleaned gas exits the scrubber.

• Packed Bed Scrubbers: These use packing material to increase gas-liquid contact, commonly used for acid gas and particulate removal.
• Venturi Scrubbers: A constricted design increases turbulence, removing fine particulate matter and gases like sulfur dioxide.
• Spray Tower Scrubbers: Liquid is sprayed into the gas stream, useful for moderate dust and gas removal.
• Cyclonic Scrubbers: The gas is spun at high speed to remove larger particles.
• Wet Electrostatic Precipitators (WESP): Electrostatic charges capture very fine particles and aerosols.

• Gas Flow Rate: Determines the size of the scrubber and the amount of scrubbing liquid.
• Pollutant Type: The nature of the pollutants influences the choice of scrubber and scrubbing liquid.
• Efficiency: The scrubber’s ability to remove pollutants based on design and operation.
• Water and Chemical Usage: Scrubbers require large amounts of water or chemicals, which may need treatment for reuse or disposal.

Wet scrubbers are used in various industries to control pollutants:

• Power Plants: Remove sulfur dioxide (SO₂) and nitrogen oxides (NOx) from exhaust gases.
• Chemical Manufacturing: Neutralize hazardous gases like ammonia and chlorine.
• Oil Refineries: Capture VOCs and sulfur compounds.
• Mining and Metals: Control dust, fumes, and gases in mining operations.
• Food Processing: Manage odors and VOCs in production processes.

• High Efficiency: Effectively removes particulate matter and gases.
• Versatile: Can treat a wide range of pollutants.
• Environmental Compliance: Helps industries meet air quality regulations.
• Cost-Effective: Low maintenance and operational costs in the long term.
• Adaptable: Can be customized to handle different contaminants.

Wet scrubbers are an essential technology in controlling air pollution in various industries. Their ability to remove particulate matter and gaseous pollutants ensures that industries comply with environmental regulations while protecting public health. The design, type, and operation of wet scrubbers depend on the specific pollutants and the requirements of the industrial process.

A wet scrubber system is an air pollution control device used to remove pollutants, such as particulate matter, gases, and vapors, from exhaust streams by passing the air through a scrubbing liquid, typically water or a chemical solution. Wet scrubbers are vital in industries like chemical manufacturing, power generation, mining, and wastewater treatment to reduce harmful emissions and ensure compliance with environmental regulations.

Wet scrubbers operate on the principle of gas-liquid interaction, where the contaminated gas comes into contact with the scrubbing liquid, removing pollutants through absorption or chemical reaction.

1. Gas Inlet: Polluted gas enters the scrubber.
2. Gas and Liquid Contact: The gas is mixed with a scrubbing liquid that absorbs or reacts with the pollutants.
3. Pollutant Capture: Contaminants, such as dust and gases, are captured by the liquid.
4. Mist Eliminators: Any remaining liquid droplets are removed from the gas stream before it exits the scrubber.
5. Liquid Discharge or Recirculation: The polluted liquid is either recirculated or treated and disposed of.
6. Clean Gas Exit: The cleaned gas exits the scrubber.

• Packed Bed Scrubbers: These use packing material to increase gas-liquid contact, commonly used for acid gas and particulate removal.
• Venturi Scrubbers: A constricted design increases turbulence, removing fine particulate matter and gases like sulfur dioxide.
• Spray Tower Scrubbers: Liquid is sprayed into the gas stream, useful for moderate dust and gas removal.
• Cyclonic Scrubbers: The gas is spun at high speed to remove larger particles.
• Wet Electrostatic Precipitators (WESP): Electrostatic charges capture very fine particles and aerosols.

• Gas Flow Rate: Determines the size of the scrubber and the amount of scrubbing liquid.
• Pollutant Type: The nature of the pollutants influences the choice of scrubber and scrubbing liquid.
• Efficiency: The scrubber’s ability to remove pollutants based on design and operation.
• Water and Chemical Usage: Scrubbers require large amounts of water or chemicals, which may need treatment for reuse or disposal.

Advantages of Wet Scrubbers

• High Efficiency: Effectively removes particulate matter and gases.
• Versatile: Can treat a wide range of pollutants.
• Environmental Compliance: Helps industries meet air quality regulations.
• Cost-Effective: Low maintenance and operational costs in the long term.
• Adaptable: Can be customized to handle different contaminants.

Wet scrubbers are an essential technology in controlling air pollution in various industries. Their ability to remove particulate matter and gaseous pollutants ensures that industries comply with environmental regulations while protecting public health. The design, type, and operation of wet scrubbers depend on the specific pollutants and the requirements of the industrial process.

Our Portable Plating Barrel is a compact, mobile electroplating solution designed for the batch processing of small components. Engineered for consistent, uniform plating, this barrel is ideal for workshops, small-scale production, and on-site applications where mobility and ease of setup are essential.

✔ Portability & Ease of Use:
Designed with a lightweight, compact structure for effortless transport and quick setup at various workstations. Its modular design allows for easy assembly and disassembly without compromising performance.

✔ Uniform Plating Results:
Ensures even coating through continuous, controlled rotation. The barrel’s design promotes thorough exposure of all parts to the plating solution, resulting in high-quality, consistent finishes.

✔ Durable Construction:
Built using corrosion-resistant materials such as stainless steel or high-grade polypropylene (PP) to withstand aggressive plating chemicals, ensuring longevity even in harsh industrial environments.

✔ Adjustable Rotation Speed:
Features an adjustable motor drive that allows you to control the revolving speed—typically between 5 to 15 RPM—to suit different plating requirements and optimize the coating process.

✔ Versatile Applications:
Suitable for various plating processes including nickel, chrome, copper, and more. Ideal for plating small components, jewelry, fasteners, and decorative items.

• Capacity:
  Available in various sizes and capacities to match your batch processing needs.

• Rotation Speed:
  Adjustable between 5 to 15 RPM for uniform deposition.

• Drive Mechanism:
  Motor-driven system designed for both efficiency and portability; options may include battery or mains-powered configurations based on application needs.

• Material Options:
  Constructed from stainless steel, PP, or other chemically resistant materials to ensure durability and compliance with plating standards.

• Design:
  Ergonomically designed for quick assembly, maintenance, and transportation, making it ideal for dynamic production environments.

• Maintenance free
• Optimum performance
• Durable finish

Our Plating Barrel is a robust, industrial-grade solution designed specifically for high-quality, uniform electroplating of small parts. Built to meet the stringent demands of traditional plating processes, this plating barrel ensures consistent results and reliable performance in various industrial applications.

• Uniform Plating: Ensures even coating on all surfaces through continuous rotation, minimizing variations and defects.
• Heavy-Duty Construction: Manufactured using corrosion-resistant materials such as stainless steel or high-grade PP, suitable for aggressive plating chemicals.
• Customizable Capacity: Available in various sizes and capacities to accommodate batch plating of small parts, fasteners, and components.
• Efficient Operation: Designed for optimal liquid circulation and agitation, ensuring thorough contact between parts and plating solution.
• Easy Maintenance: Simple design that allows for quick cleaning and minimal downtime, essential for continuous industrial operations.

• Material Options: Stainless Steel, PP, or custom materials based on chemical compatibility.
• Capacity: Ranges from small-scale barrels for parts to larger units for batch processing.
• Rotation Speed: Adjustable drive system to control barrel rotation for optimal plating uniformity.
• Dimensions: Customizable diameter and length as per process requirements.
• Drive Mechanism: Available in motor-driven or manual versions, depending on production scale.

• Electroplating Industry: Ideal for plating nickel, chrome, copper, and other metal finishes.
• Electroforming & Surface Finishing: Provides consistent results in high-volume production.
• Hardware & Fasteners: Suitable for plating small components such as screws, nuts, and bolts.
• Jewelry & Decorative Items: Ensures a high-quality finish on intricate pieces.

Our plating barrel is designed with a traditional, no-nonsense approach to quality and durability. It is the preferred choice for businesses that demand reliability and consistent performance in their plating processes.

Would you like to discuss your specific requirements or request a customized solution? Contact us today for a free consultation and quotation.

We are manufacturer and exporters of Titanium Coils. These coils can be use as a heat exchange for heating and cooling purposes. We use titanium grade 2 material for fabrication of these coils. The application of these coils are as follows:chrome plating bath copper plating bathnickel plating bathzinc plating bathanodisingsalt waterchemicalschillerscorrosive chemicals

A Rotary Cone Vacuum Dryer (RCVD) is an advanced drying system used for drying heat-sensitive and hygroscopic materials in pharmaceutical, chemical, and food industries. It operates under vacuum conditions to ensure efficient drying while preserving product quality.

• Efficient Vacuum Drying – Reduces drying time and operates at low temperatures, preventing thermal degradation.
• Uniform Drying & Mixing – Rotating design ensures even drying and better material blending.
• Solvent Recovery Capability – Allows recovery of solvents, making it ideal for pharmaceutical and chemical applications.
• Corrosion-Resistant Construction – Made from stainless steel (SS316/SS304) or other high-grade materials for durability.
• Energy-Efficient & Low Maintenance – Requires less energy while ensuring high performance with minimal wear and tear.

A PP (Polypropylene) Electroplating Filter is a corrosion-resistant filtration system designed for electroplating applications. It effectively removes suspended particles, metal contaminants, and organic impurities from plating solutions, ensuring high-quality metal deposition and extended bath life.

1. Material: Made from high-grade polypropylene (PP), offering excellent chemical resistance against acids, alkalis, and harsh electroplating solutions.
2. Filtration Medium: Uses cartridge filters, bag filters, or activated carbon filters to trap impurities and maintain solution purity.
3. Pump System: Equipped with a chemical-resistant pump, typically made from PP or PVDF, to ensure efficient circulation.
4. Flow Rate & Capacity: Available in various capacities to meet the needs of small to large plating operations.
5. Seal & Gasket: Uses EPDM or Viton seals to enhance chemical compatibility.
6. Ease of Maintenance: Simple to operate with easy filter replacement and cleaning.

• Cartridge Filters: Ideal for fine particle filtration, ensuring high clarity in the plating bath.
• Bag Filters: Suitable for high dirt load applications with easy disposal.
• Activated Carbon Filters: Removes organic contaminants and excess additives from plating solutions.

• Nickel, Chrome, Zinc, Copper, and Gold plating industries.
• PCB manufacturing and anodizing processes.
• Wastewater treatment in electroplating plants.

✅ Corrosion-resistant construction for long service life.
✅ Enhances plating quality by preventing rough deposits and defects.
✅ Reduces maintenance costs and extends solution lifespan.
✅ Customizable designs available for specific plating requirements

An Air Agitation Blower is a specialized blower used to introduce air into liquid tanks, enhancing mixing, aeration, and agitation in various industrial processes such as electroplating, wastewater treatment, and chemical processing.

• Efficient Airflow Distribution – Ensures uniform agitation for improved process efficiency.
• Oil-Free Operation – Delivers clean, contamination-free air, making it ideal for sensitive applications.
• Durable & Corrosion-Resistant Design – Built from high-quality materials to withstand harsh environments.
• Energy-Efficient Performance – Designed for continuous operation with minimal power consumption.
• Versatile Industrial Applications – Used in electroplating tanks, anodizing processes, wastewater treatment, and chemical mixing.