Zohal Engineering Solutions

Electroplating Plant involves the design, fabrication, and installation of automated or manual electroplating systems used for metal finishing. These plants are built to ensure efficient plating processes, high-quality coatings, and compliance with industrial and environmental standards.

Key Features of an Electroplating Plant:

✔ Customizable Design: Available in manual, semi-automatic, or fully automatic configurations.
✔ Corrosion-Resistant Tanks: Made from PP (Polypropylene), PVC, or SS (Stainless Steel) for long-term durability.
✔ Efficient Filtration & Circulation Systems: Ensures uniform plating and prevents contamination.
✔ Automated Control Panels: PLC-based systems for precise monitoring and control.
✔ Fume Extraction & Scrubbing Systems: Removes hazardous gases and ensures a safe working environment.
✔ Energy-Efficient Power Supplies: Includes rectifiers, transformers, and controllers for optimal plating performance.

Types of Electroplating Plants:

1. Manual Electroplating Plant:

   • Cost-effective, ideal for small-scale industries.
   • Requires manual handling of components and chemical baths.

2. Semi-Automatic Electroplating Plant:

   • Combines manual and automated operations for better efficiency.
   • Suitable for medium-scale production with controlled workflow.

3. Fully Automatic Electroplating Plant:

   • Robotic transporters and PLC-based automation for precision plating.
   • High-speed, high-volume production with minimal human intervention.

4. Barrel & Rack Plating Systems:

   • Barrel plating is used for small parts like fasteners and electronic components.
   • Rack plating is ideal for larger components requiring uniform coating.

Applications of Electroplating Plants:

🔹 Automotive Industry: Chrome plating for vehicle parts, bumpers, and rims.
🔹 Aerospace & Defense: Corrosion-resistant coatings for aircraft components.
🔹 Electronics & Electricals: Gold and silver plating for circuit boards and connectors.
🔹 Jewelry & Decorative Items: Electroplating of gold, silver, and other precious metals.
🔹 Medical Equipment: Nickel and titanium coatings for surgical instruments.
🔹 Hardware & Tools: Zinc and cadmium plating for corrosion protection.

Additional Systems & Accessories:

• Electroplating Rectifiers – Provides stable DC power for plating.
• Exhaust Air Scrubbers – Controls chemical fumes and acid mist.
• Filtration Units – Maintains solution purity and prevents contamination.
• Effluent Treatment Plants (ETP) – Ensures environmental compliance by treating wastewater.

Nickel chrome plating is the most common plating technique that utilizes nickel and chromium electrodeposits to form a multiple-layered finish on a substrate.The motorcycle and automobile industries use this process to achieve a shiny and glossy appearance on their parts. It forms a hard outer layer that improves the corrosion and wear resistance of the substrate. Apart from metal plating, it is also used on plastic material for decorative purposes.

We are manufacturer and exporter of Electropalting plant and equipment. We manufcature the whole plating setup by using quality Polypropylene sheets. We also accept turnkey porojects for electroplating production line. 
Below is the list of electroplating plant we are manufacturing.

• nickel plating plant
• copper platingn plant
• zinc plating plant
• zinc nickel plating plant
• silver plating plant
• gold plating plant
• chrome plating plant
• hard chrome plating plant

A Zinc Plating Plant is designed for electroplating components with a protective zinc coating to prevent corrosion and improve surface durability. Our zinc plating systems are built using high-quality materials and advanced technology to ensure consistent plating thickness, bright finish, and long-lasting performance. Suitable for small, medium, and large-scale industries.

Key Features:

• Complete turnkey zinc plating setup

• High corrosion resistance coating

• Uniform and bright zinc deposit

• Energy-efficient rectifier and heating system

• PP / PVC / MS-FRP tanks

• Fume extraction system (optional)

• Low maintenance, long service life

• Custom plant design as per production capacity

Technical Specifications:

• Plating Type: Acid Zinc / Alkaline Zinc

• Material of Construction: PP / PVC / MS-FRP

• Tank Capacity: 100 L to 5000 L (Custom)

• Heating: Titanium / SS Heaters (as required)

• Filtration: In-tank or external filter unit

• Power Supply: DC Rectifier (0–12V, 0–5000A)

• Included Accessories: Anodes, racks, jigs, air agitation, control panel

Applications:

• Automotive components

• Fasteners & hardware

• Electrical fittings

• Industrial machinery parts

• Sheet metal components

Available Options:

• Manual Zinc Plating Plant

• Semi-Automatic Plating Plant

We provide complete Electroplating Plant Setup solutions for all types of metal finishing processes such as Zinc, Nickel, Copper, Hard Chrome, Tin, and more. Our plants are designed with high-quality materials, modern technology, and efficient layouts to ensure consistent plating results, low maintenance, and long service life.
Plants are available in Manual, Semi-Automatic, and Fully Automatic configurations based on production requirements.

Key Features:

• Complete turnkey plating plant setup

• High-quality PP / PVC / MS-FRP tanks

• Energy-efficient heaters and cooling systems

• Advanced DC rectifier (0–12V / 0–5000A)

• Fume extraction system for safety

• Filtration units for clean and stable bath

• Air agitation / mechanical agitation system

• Racks, jigs, and anodes included

• Custom design as per space & production

Technical Specifications:

• Plating Types: Zinc, Nickel, Copper, Hard Chrome, Tin, Silver, etc.

• Tank Capacity: 100 L to 10,000 L (customizable)

• Material Options: PP, PVC, MS-FRP, SS

• Heating Options: Titanium / SS Heaters

• Cooling Options: Titanium Coil / Chiller

• Power Source: Industrial DC Rectifier

• Control Panel: Manual / Semi-Automatic / Auto PLC

Available Plant Types:

• Manual Electroplating Plant

• Semi-Automatic Plating Line

• Barrel Plating & Rack Plating Systems

• Small Lab-Scale Plating Setup

We are manufacturer and exporters of elctroplating plant and setup like Zinc Plating Plant, Nickel Plating Plant, Copper Plating Plant, Silver Plating Plant, Alakaline Zinc Plating Plant, Acid Zinc Plating Plant, Nickel Chrome Plating Plant, ABS Plating Plant,Gold Plating Plant. we also provide complete setup on turnkey basis. Our products are highly recommended to those who look to provide quality finish in their electroplating.

A polypropylene (PP) tank is a highly durable, corrosion-resistant, and chemical-resistant storage container used in various industries for storing, mixing, and processing chemicals, acids, and other corrosive substances. Made from high-quality polypropylene plastic, these tanks are widely used in electroplating, chemical processing, pharmaceutical, food, and wastewater treatment industries due to their excellent resistance to chemicals, impact, and temperature variations.

Key Features of Polypropylene Tanks

• Corrosion & Chemical Resistance – Highly resistant to acids, alkalis, and solvents.
• High Durability & Strength – Can withstand mechanical stress, impact, and harsh industrial conditions.
• Lightweight & Easy to Handle – Easier to transport and install compared to metal tanks.
• Thermal Stability – Can operate in temperatures ranging from 5°C to 100°C.
• Non-Toxic & Food Safe – Suitable for food and pharmaceutical applications.
• Low Maintenance & Long Life – Requires minimal upkeep and has a long service life.

Types of Polypropylene Tanks

1. Storage Tanks – Used for bulk storage of chemicals, water, and solutions.
2. Electroplating Tanks – Designed for acidic and alkaline plating processes.
3. Chemical Processing Tanks – Used in industries handling corrosive chemicals.
4. Pickling Tanks – Ideal for metal pickling and surface treatment applications.
5. Mixing & Agitation Tanks – Used in chemical and pharmaceutical industries for blending substances.
6. Rectangular & Cylindrical Tanks – Available in different shapes for specific industrial needs.

Applications of Polypropylene Tanks

• Electroplating & Surface Treatment – For acid baths, anodizing, and electroplating solutions.
• Chemical Storage & Processing – Safe handling of acids, alkalis, and solvents.
• Water & Wastewater Treatment – Used for effluent treatment plants (ETP) and wastewater storage.
• Pharmaceutical & Food Industry – Hygienic storage of liquids, ingredients, and chemicals.
• Battery Manufacturing & Metal Finishing – Corrosion-resistant tanks for acid solutions.

Advantages of Polypropylene Tanks Over Other Materials

• Better Chemical Resistance – More resistant to acids, alkalis, and solvents compared to metal tanks.
• Cost-Effective – More affordable than stainless steel or fiberglass tanks.
• Rust-Free & Non-Reactive – Does not corrode or react with stored substances.
• Easy Customization – Can be fabricated in various shapes, sizes, and thicknesses.

Polypropylene tanks are an ideal solution for industries requiring safe, durable, and cost-effective storage and processing of chemicals.

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Copper Plating Plant is the process of plating a layer of copper electrolytically on the surface of an item. It takes place in an electrolytic cell where electrolysis which usedirect electric current to dissolve a copper rod and transport the copper ions to the item. The copper rod is the anode and the item is the cathode.

We are designing and manufacturing Continuous Wire Plating Plant. These can be used for tin plating, zinc plating, silver plating or any other type of electroplatings. These plant are manufactured using latest technologies.

Estimated between one of the prominent names, we have come up with a massive range of Automatic Electroplating Plant. The material used for attaining these products is acquired from reliable providers of the industry. Moreover, these are verified appropriately to maintain their uppermost quality principles. These products can be avail at very sound price.

Features:

• Functionally efficient
• Long lasting
• Durable

Our Electroless Nickel Plating Plant is designed for uniform nickel coating without the use of electrical current. The plant includes high-quality PP/SS tanks, chemical heating systems, filtration units, and temperature-controlled reaction baths for consistent and high-phosphorus or medium-phosphorus EN coatings. Ideal for components requiring corrosion resistance, wear resistance, hardness, and precise thickness control. The complete turnkey system is supplied with ventilation, dosing arrangements, safety accessories, and customized tank sizes as per production requirements.

Key Features

• Tanks available in PP, PPFRP, SS316 (as per chemistry)

• High-accuracy temperature control (70°C–95°C)

• Titanium/SS heaters and PTFE-coated coils

• Mechanical or magnetic chemical stirrer

• In-line filtration system

• Fume extraction & scrubber (optional)

• Chemical-resistant stands, piping & accessories

• Complete turnkey setup with installation support

• Custom sizes: small batch to large industrial plants

Applications

Electroless nickel coating for automotive parts, moulds, fasteners, aerospace components, valves, hydraulic parts, electronics, precision metal parts, and corrosion-resistant engineering components.

Advantages

• Uniform nickel deposition even on complex shapes

• No electricity required for plating reaction

• High hardness & excellent corrosion resistance

• Smooth, bright finish with controlled thickness

• Low maintenance and long bath life (with proper filtration)

We are manufcaturer of all types of Electroplating Plant and Equipments. Our Gold Plating plant is generally used by immitation jewellery platings. We are also designing and fabricating Gold Plating Plant as per requirements.

A Fully Automatic PLC-Based Electroplating Plant is an advanced system designed for efficient and precise electroplating operations, ensuring high-quality coating with minimal manual intervention.

Key Features:

• PLC Automation – Ensures precise control, consistent plating quality, and reduced human error.
• High Efficiency & Productivity – Automated material handling and plating cycles improve throughput.
• Customizable Process Parameters – Adjustable voltage, current, and timing for various plating requirements.
• Corrosion-Resistant Construction – Made with high-grade materials for durability in harsh chemical environments.
• Energy & Chemical Optimization – Reduces waste, improves resource utilization, and enhances environmental sustainability.

A Chrome Plating Plant is an industrial electroplating system used to apply a layer of chromium onto metal or plastic surfaces, enhancing corrosion resistance, hardness, and aesthetics. It is widely used in automotive, aerospace, hardware, and decorative applications.

Key Features:

• High-Quality Chrome Coating – Provides a durable, corrosion-resistant, and glossy finish.
• Advanced Filtration & Circulation System – Maintains bath purity for consistent plating results.
• Corrosion-Resistant Plating Tanks – Made from PP, PVC, or stainless steel to withstand harsh plating chemicals.
• Fully or Semi-Automated Operation – PLC-based automation for precise control over plating parameters.
• Customizable for Different Chrome Types – Suitable for decorative chrome, hard chrome, and trivalent chrome plating.

We are specialized in designing and manufacturing Production Lines for Wire Plating Plant specially tin plating, silver plating and zinc plating.

Silver Plating Plant We bring forth our vast industrial experience and expertise in this domain in manufacturing and supplying a wide variety of Silver Plating.

A Copper Plating Plant is a specialized electroplating system designed for depositing a uniform copper layer on various metal or plastic substrates, commonly used in electrical, automotive, and decorative applications.

Key Features:

• High-Quality Copper Deposition – Ensures smooth, uniform, and durable copper coating.
• Advanced Filtration & Circulation System – Maintains plating bath purity for consistent results.
• PLC-Based Automation (Optional) – Enables precise control of voltage, current, and plating time.
• Corrosion-Resistant Tank & Components – Made from PP, PVC, or stainless steel for durability.
• Customizable Design – Available in manual, semi-automatic, or fully automatic configurations.

An Automatic Anodizing Plant is a fully automated system designed for anodizing aluminum and other metals, enhancing their corrosion resistance, durability, and aesthetic appeal. It is widely used in industries such as aerospace, automotive, and architectural applications.

Key Features:

• PLC-Based Automation – Ensures precise control of process parameters like voltage, current, and immersion time for consistent results.
• High-Quality Anodizing Output – Provides uniform coating thickness, enhanced corrosion resistance, and improved surface finish.
• Efficient Material Handling System – Automated conveyor or robotic arm integration for seamless workflow and reduced manual intervention.
• Energy-Efficient & Environmentally Friendly – Optimized power consumption and wastewater treatment options for sustainability.
• Customizable Tank & Process Design – Available in different sizes, configurations, and anodizing methods (Type I, II, III).

An Antique Brass Plating Plant is a specialized electroplating system designed to give metal components a decorative, aged brass finish. It is widely used in furniture, hardware, jewelry, and decorative metal applications.

Key Features:

• High-Quality Antique Brass Finish – Provides an elegant, aged look with excellent adhesion and durability.
• Advanced Filtration & Circulation System – Maintains plating bath purity for consistent coating results.
• Customizable Plating Process – Supports various finishes, including satin, matte, or oxidized brass effects.
• Corrosion-Resistant Tank & Equipment – Made from PP, PVC, or stainless steel to withstand plating chemicals.
• Fully or Semi-Automatic Options – Available with PLC-based automation for precise control over plating parameters.