At Zohal Engineering Solutions, our electroplating rectifiers embody the reliability and craftsmanship that come from a tradition of robust engineering. Built on time-tested principles, these rectifiers provide the stable, direct current essential for high-quality electroplating processes.
Key Features:Proven Design:
Our rectifiers are engineered using traditional designs that have reliably supported the metal finishing industry for decades. This approach ensures consistency, durability, and performance that stand the test of time.
High Performance:
With precise voltage regulation and uniform current output, our rectifiers guarantee consistent metal deposition. They are designed to maintain high operational efficiency even under continuous industrial loads.
Durable Construction:
Crafted from high-quality materials, our units are built to endure harsh environments and prolonged use. The robust construction minimizes downtime, ensuring that your electroplating operations remain uninterrupted.
Safety & Compliance:
Every electroplating rectifier meets stringent safety standards and regulatory requirements, reflecting our commitment to delivering not only performance but also a secure working environment.
Tailored Solutions:
Recognizing that every production process has its unique needs, we offer customizable configurations. Our rectifiers can be adapted to suit various operational demands, delivering a cost-effective solution without compromise.
At Zohal Engineering Solutions, we pride ourselves on our no-nonsense approach—delivering proven, reliable solutions without succumbing to fleeting trends. Choose our electroplating rectifiers for enduring quality and performance that gets the job done right the first time.
₹ 35000 / Piece Get Latest Price
| Voltage | 5 volts to 5000 volts |
| Current | 25 Ampere to 10000 ampere |
| Material | Mild Steel |
| Frequency | 50 Hz |
| Lifting Lugs | Available |
| Warranty | 1 Year |
| I Deal In | New and Second Hand |
| Output DC Amps | up to 20000 Amperes |
| Easy to Movemental | yes |
| Display Type | Digital |
Minimum order quantity: 1 Piece
We are manufacturer and exporter of Electroplating rectifiers. We provide 100% copper windings on rectifier for high efficiency. Our range of rectifier included oil cooled as well as latest technology IGBT rectifiers.
A Plating Rectifier is a DC power supply used in electroplating, anodizing, electroforming, and other metal finishing processes. It converts AC (Alternating Current) into DC (Direct Current) to ensure a stable and controlled power supply, which is essential for achieving uniform metal deposition and high-quality surface finishes.
✔ High Efficiency: Converts AC to DC with minimal power loss, reducing energy consumption.
✔ Stable & Ripple-Free DC Output: Ensures uniform electroplating results.
✔ Precise Voltage & Current Control: Adjustable settings for different plating processes.
✔ Durable Construction: Designed for continuous industrial use with long service life.
✔ Cooling Options: Available in air-cooled or water-cooled models.
✔ Overload & Short-Circuit Protection: Ensures safety and prevents equipment damage.
✔ Digital Display & Automation: Some models offer PLC control and remote monitoring.
🔹 Electroplating Industry: Nickel, chrome, zinc, copper, and gold plating.
🔹 Anodizing Plants: Aluminum and titanium anodizing.
🔹 Electrochemical Processing: Electro-winning, electro-forming, and electrolytic cleaning.
🔹 Automobile & Aerospace: Coating components for corrosion resistance and durability.
🔹 Metal Finishing & Surface Treatment: Used in various industries for protective and decorative coatings.
✅ Energy Savings: IGBT rectifiers consume up to 40% less power than SCR models.
✅ Better Plating Quality: Low ripple DC ensures uniform coatings.
✅ Longer Equipment Life: Efficient cooling and protection features increase lifespan.
✅ Automation Compatibility: Supports PLC & digital controls for precise operations.
✅ Reduced Maintenance: Modern rectifiers require less frequent servicing than traditional models.
₹ 120000 / Piece Get Latest Price
| Phase | Three Phase |
| Voltage | 230 V / 420 V |
| Material | Mild Steel |
| Surface Finish | Powder Coated |
| Power Source | Electric |
| Body Material | Mild Steel |
| Power Consumption | 20 kW |
Minimum order quantity: 1 Piece
An IGBT (Insulated Gate Bipolar Transistor) Plating Rectifier is a high-efficiency, solid-state power supply used in electroplating, anodizing, and other metal finishing applications. It provides a stable and precise DC output, ensuring uniform coating thickness, improved plating quality, and energy savings. Compared to traditional thyristor-based or SCR rectifiers, IGBT rectifiers offer superior efficiency, fast response times, and reduced harmonic distortion.
Key Features of an IGBT Plating Rectifier:✔ High Energy Efficiency: Up to 95% efficiency, reducing power consumption.
✔ Stable & Precise Output: Delivers smooth and ripple-free DC current for uniform plating.
✔ Fast Response Time: Instant voltage and current adjustment for process optimization.
✔ Compact & Lightweight Design: Smaller size compared to traditional SCR rectifiers.
✔ Digital Control & PLC Integration: Remote monitoring and automation capability.
✔ Low Harmonic Distortion: Reduced interference with other electrical equipment.
✔ Overload & Short-Circuit Protection: Ensures safety and reliability.
✔ Air or Water Cooling System: Available in both forced-air and water-cooled options.
Air-Cooled IGBT Rectifier
Water-Cooled IGBT Rectifier
Pulse Plating Rectifier
🔹 Electroplating Industry: Nickel, chrome, gold, silver, zinc, and copper plating.
🔹 Anodizing Plants: Aluminum and titanium anodizing for corrosion resistance.
🔹 Electrochemical Processes: Electrolysis, electro-winning, and electroforming.
🔹 Automobile & Aerospace: Coating parts for durability and wear resistance.
🔹 Jewelry & PCB Manufacturing: Precious metal plating for electronics and ornaments.
✅ Higher Efficiency (95% vs. 70-80%) – Lower energy consumption and operational costs.
✅ Compact & Lightweight Design – Up to 50% smaller than conventional rectifiers.
✅ Lower Ripple (<1%) – Provides better plating uniformity and quality.
✅ Precise Control & Automation – Supports PLC & digital interfaces for remote monitoring.
✅ Reduced Heat Generation – IGBT switching minimizes power loss, extending equipment lifespan.
✅ Environmentally Friendly – Lower power consumption & less electromagnetic interference (EMI).
₹ 100000 / Piece Get Latest Price
| Frequency | 50 Hz |
| Country of Origin | Made in India |
| Surface Finish | Powder Coated |
| Voltage | 230 V |
| Usage | Industrial |
| Automation Grade | Automatic |
| Power Source | Electric |
| Body Material | Mild Steel |
Minimum order quantity: 1 Piece
₹ 150000 / Piece Get Latest Price
| Voltage | 10 to 500 volts DC |
| Current | 100 Amps to 5000 Amps |
| Phase | Three Phase |
| Display Type | Analogue |
| Country of Origin | Made in India |
A Plating Rectifier is a DC power supply used in electroplating, anodizing, electroforming, and other metal finishing processes. It converts AC (Alternating Current) into DC (Direct Current) to ensure a stable and controlled power supply, which is essential for achieving uniform metal deposition and high-quality surface finishes.
Key Features of Plating Rectifiers:✔ High Efficiency: Converts AC to DC with minimal power loss, reducing energy consumption.
✔ Stable & Ripple-Free DC Output: Ensures uniform electroplating results.
✔ Precise Voltage & Current Control: Adjustable settings for different plating processes.
✔ Durable Construction: Designed for continuous industrial use with long service life.
✔ Cooling Options: Available in air-cooled or water-cooled models.
✔ Overload & Short-Circuit Protection: Ensures safety and prevents equipment damage.
✔ Digital Display & Automation: Some models offer PLC control and remote monitoring.
🔹 Electroplating Industry: Nickel, chrome, zinc, copper, and gold plating.
🔹 Anodizing Plants: Aluminum and titanium anodizing.
🔹 Electrochemical Processing: Electro-winning, electro-forming, and electrolytic cleaning.
🔹 Jewelry & PCB Manufacturing: Precious metal plating for decorative and electronic applications.
🔹 Automobile & Aerospace: Coating components for corrosion resistance and durability.
🔹 Metal Finishing & Surface Treatment: Used in various industries for protective and decorative coatings.
✅ Energy Savings: IGBT rectifiers consume up to 40% less power than SCR models.
✅ Better Plating Quality: Low ripple DC ensures uniform coatings.
✅ Longer Equipment Life: Efficient cooling and protection features increase lifespan.
✅ Automation Compatibility: Supports PLC & digital controls for precise operations.
✅ Reduced Maintenance: Modern rectifiers require less frequent servicing than traditional models.
₹ 80000 / Piece Get Latest Price
| Voltage | 10 volts to 500 volts |
| Current | 100 amps to 5000 amps |
| Phase | Three Phase |
| I Deal In | New and Second Hand |
| Country of Origin | Made in India |
A Plating Rectifier is a DC power supply used in electroplating, anodizing, electroforming, and other metal finishing processes. It converts AC (Alternating Current) into DC (Direct Current) to ensure a stable and controlled power supply, which is essential for achieving uniform metal deposition and high-quality surface finishes.
Key Features of Plating Rectifiers:✔ High Efficiency: Converts AC to DC with minimal power loss, reducing energy consumption.
✔ Stable & Ripple-Free DC Output: Ensures uniform electroplating results.
✔ Precise Voltage & Current Control: Adjustable settings for different plating processes.
✔ Durable Construction: Designed for continuous industrial use with long service life.
✔ Cooling Options: Available in air-cooled or water-cooled models.
✔ Overload & Short-Circuit Protection: Ensures safety and prevents equipment damage.
✔ Digital Display & Automation: Some models offer PLC control and remote monitoring.
�� Electroplating Industry: Nickel, chrome, zinc, copper, and gold plating.
�� Anodizing Plants: Aluminum and titanium anodizing.
�� Electrochemical Processing: Electro-winning, electro-forming, and electrolytic cleaning.
�� Automobile & Aerospace: Coating components for corrosion resistance and durability.
�� Metal Finishing & Surface Treatment: Used in various industries for protective and decorative coatings.
✅ Energy Savings: IGBT rectifiers consume up to 40% less power than SCR models.
✅ Better Plating Quality: Low ripple DC ensures uniform coatings.
✅ Longer Equipment Life: Efficient cooling and protection features increase lifespan.
✅ Automation Compatibility: Supports PLC & digital controls for precise operations.
✅ Reduced Maintenance: Modern rectifiers require less frequent servicing than traditional models.
₹ 80000 / Piece Get Latest Price
| Voltage | 10 volts DC to 500 volts DC |
| Current | 10 Amps to 5000 Amps |
| Phase | Three Phase |
| Color | Green |
| Material | MS |
Minimum order quantity: 1 Piece
An Air-Cooled Plating Rectifier is a crucial power supply unit used in electroplating, anodizing, and metal finishing processes. It converts AC (Alternating Current) to DC (Direct Current) to ensure a stable and controlled power supply for electrochemical reactions. Unlike water-cooled rectifiers, it relies on air circulation for heat dissipation, making it suitable for medium-duty plating operations.
Working Principle:✔ High Efficiency & Stable Output: Provides consistent DC voltage & current for uniform plating.
✔ Air-Cooled System: Eliminates the need for water cooling, reducing maintenance costs.
✔ Corrosion-Resistant Body: Made with MS powder-coated, SS, or aluminum for durability.
✔ Adjustable Voltage & Current: Digital/analog controls for precise plating requirements.
✔ Compact & Lightweight Design: Ideal for workshops and small to medium-scale plating plants.
✔ Overload & Short Circuit Protection: Ensures safety and long service life.
The Air-Cooled Plating Rectifier is a reliable and cost-effective power solution for industries that require a steady DC supply for electrochemical applications.
₹ 20000 / Piece Get Latest Price
| Voltage | 50 to 500 volts |
| Current | 50 to 500 Amps |
| Phase | Three Phase |
| Types Of Electroplating | Cathodic Electro Deposition (CED) |
| Frequency | 50 Hz |
| Lifting Lugs | Provided |
| Operating Temp. | 60 Degree C. |
| Warranty | 1 year |
| Country of Origin | Made in India |
| Input Voltage | 380 to 420 Volts |
Minimum order quantity: 1 Piece
₹ 105000 / Piece Get Latest Price
| Current | 10 amps to 5000 amps |
| Rectifier Type | Full Wave |
| Brand | ZOHAL |
| Material | 100% Copper winding |
| Packaging Type | Open |
| Country of Origin | Made in India |
Minimum order quantity: 01 Piece
₹ 100000 / Piece Get Latest Price
| Power Rating | 10 kVA |
| Phases | Three Phase |
| Input Voltage | 420 volts AC |
| Current | 100 amps to 5000 amps |
| Cooling Type | Oil Cooled |
| Phase | Three Phase |
| Brand | Zohal |
A Transformer Rectifier is an electrical device that combines the functions of a transformer and a rectifier to convert high-voltage alternating current (AC) into low-voltage direct current (DC). This conversion is essential in various industrial applications, including electrochemical processes, electric traction systems, and variable-speed motor drives.
Components and Working Principle
The Transformer Rectifier consists of two primary components:
Transformer: Operates on the principle of electromagnetic induction to step down (or step up) the input AC voltage to a desired level suitable for the specific application.
Rectifier: Converts the transformed AC voltage into DC voltage using semiconductor devices such as diodes or thyristors.
The transformer functions based on Faraday's Law of Electromagnetic Induction. When AC voltage is applied to the primary winding, it creates an alternating magnetic flux in the transformer's core. This flux induces an electromotive force (EMF) in the secondary winding, producing an AC voltage proportional to the turns ratio between the primary and secondary windings.
Rectifier OperationThe rectifier converts AC voltage from the transformer into DC voltage. There are two main types of rectifiers:
Half-Wave Rectifier: Utilizes a single diode to allow only one half-cycle (positive or negative) of the AC voltage to pass through, resulting in a pulsating DC output.
Full-Wave Rectifier: Employs multiple diodes (typically four in a bridge configuration) to allow both half-cycles of the AC voltage to be converted into DC, providing a more consistent and higher average DC output.
Features and CharacteristicsTransformer Rectifiers exhibit several key features:
Voltage Regulation: By adjusting the transformer's turns ratio or using tap changers, the output voltage can be regulated to meet specific requirements.
Cooling Mechanisms: Depending on the application and power rating, Transformer Rectifiers may employ air cooling (using fans and heat sinks) or liquid cooling (using oil or other coolants) to dissipate heat generated during operation.
Robust Construction: Designed to withstand harsh industrial environments, these units are built with durable materials and protective enclosures to ensure longevity and reliability.
Transformer Rectifiers are utilized in various industrial processes, including:
Electrochemical Processes: Provide high-current DC power for applications such as electroplating, electrolysis, and anodizing.
Electric Traction Systems: Supply DC power for railway and subway traction systems, enabling efficient operation of electric locomotives and trains.
Variable-Speed Motor Drives: Used in motor control applications to provide adjustable DC voltage for controlling motor speed and torque.
High-Voltage Direct Current (HVDC) Transmission: Employed in HVDC systems to convert AC to DC for efficient long-distance power transmission and vice versa.
₹ 75000 / Piece Get Latest Price
| Voltage | 10 volts DC to 500 volts DC |
| Current | 100 Amps to 5000 Amps |
| Phase | Three Phase |
An electroplating rectifier is an essential device in the electroplating process, responsible for converting alternating current (AC) into direct current (DC). This conversion is crucial as electroplating requires a stable DC supply to ensure uniform metal deposition on the substrate.
Key Features of Electroplating Rectifiers:
Voltage and Current Specifications: Electroplating rectifiers are available in various configurations to meet specific process requirements. For instance, they can operate on single-phase inputs of 0-220V or three-phase inputs of 380/400V, with output currents ranging from 50A to 10,000A and output voltages between 0 to 12V, 16V, 20V, or 24V DC.
Cooling Mechanisms: Depending on the application and power rating, these rectifiers can be air-cooled or oil-cooled to maintain optimal operating temperatures and ensure longevity.
Efficiency: High-quality rectifiers are designed to achieve efficiencies better than 98%, minimizing energy losses during the electroplating process.While primarily used in metal electroplating processes, these rectifiers also find applications in:
Electrochemical Experiments: Providing stable DC power for various electrochemical reactions and research.
Battery Charging: Converting AC to DC for efficient and controlled battery charging.
Hydrogen Production: Supplying the necessary DC current for water electrolysis systems to produce hydrogen.
By delivering precise and stable DC power, electroplating rectifiers play a pivotal role in ensuring the quality and consistency of metal coatings, thereby enhancing the durability and appearance of plated products.
₹ 85000 / Piece Get Latest Price
| Cooling Method | Oil Immersion |
| Voltage | 12 to 500 volts DC |
| Current | 100 to 5000 Amps |
| Phase | Three Phase |
| Rectifier Type | Full-Wave Rectifier |
An Oil-Cooled Plating Rectifier is a heavy-duty DC power supply used in electroplating, anodizing, electroforming, and other industrial metal finishing processes. Unlike air-cooled or water-cooled rectifiers, oil-cooled rectifiers use transformer oil for heat dissipation, ensuring efficient cooling, extended lifespan, and stable performance in harsh industrial environments.
Key Features of Oil-Cooled Plating Rectifiers:🔹 Electroplating Industry: Nickel, chrome, zinc, copper, gold, and silver plating.
🔹 Anodizing Plants: Aluminum and titanium anodizing.
🔹 Electrochemical Processing: Electro-winning, electro-forming, and electrolytic refining.
🔹 Metal Finishing & Surface Treatment: Used in heavy-duty industrial plating operations.
| Feature | Oil-Cooled Rectifier | Air-Cooled Rectifier | Water-Cooled Rectifier |
|---|---|---|---|
| Cooling Medium | Transformer Oil | Forced Air (Fans) | Water (Closed-Loop) |
| Heat Dissipation | Very High | Moderate | High |
| Maintenance | Low | High (Fan Cleaning) | Moderate (Water Treatment) |
| Durability | Very High | Moderate | High |
| Best For | High-Power, Continuous Duty | Small to Medium Loads | Large-Scale, High-Heat Applications |
| Installation Cost | Medium | Low | High |
✔ Ideal for heavy-duty plating applications with long operating hours.
✔ Low maintenance and high durability in corrosive and high-temperature environments.
✔ More efficient cooling than air-cooled rectifiers, without the complexity of water-cooled systems.
₹ 95000 / Piece Get Latest Price
| Cooling Method | Oil Immersion |
| Voltage | 10 volts DC to 500 volts DC |
| Current | 100 amps to 5000 amps |
| Phase | Three Phase |
| Rectifier Type | Full-Wave Rectifier |
An Oil-Cooled Plating Rectifier is a heavy-duty DC power supply used in electroplating, anodizing, electroforming, and other industrial metal finishing processes. Unlike air-cooled or water-cooled rectifiers, oil-cooled rectifiers use transformer oil for heat dissipation, ensuring efficient cooling, extended lifespan, and stable performance in harsh industrial environments.
Key Features of Oil-Cooled Plating Rectifiers:✔ Superior Heat Dissipation: Oil absorbs heat effectively, preventing overheating and ensuring long operational life.
✔ Stable & Ripple-Free DC Output: Provides uniform electroplating results.
✔ Heavy-Duty Construction: Designed for continuous operation in high-load industrial environments.
✔ High Efficiency & Low Maintenance: Requires minimal servicing due to robust design.
✔ Overload & Short-Circuit Protection: Built-in safety mechanisms to prevent damage.
✔ Voltage & Current Control: Adjustable settings to suit different plating applications.
✔ Corrosion-Resistant Casing: Designed for operation in acidic or high-moisture conditions.
✅ Longer Lifespan: Oil cooling prevents overheating and extends component durability.
✅ Low Maintenance: No need for fan replacements (like air-cooled) or water treatment (like water-cooled).
✅ Stable Operation in Harsh Conditions: Performs well in high-temperature and dusty environments.
✅ Efficient Power Handling: Suitable for high-power electroplating applications with long-duty cycles.
| Feature | Oil-Cooled Rectifier | Air-Cooled Rectifier | Water-Cooled Rectifier |
|---|---|---|---|
| Cooling Medium | Transformer Oil | Forced Air (Fans) | Water (Closed-Loop) |
| Heat Dissipation | Very High | Moderate | High |
| Maintenance | Low | High (Fan Cleaning) | Moderate (Water Treatment) |
| Durability | Very High | Moderate | High |
| Best For | High-Power, Continuous Duty | Small to Medium Loads | Large-Scale, High-Heat Applications |
| Installation Cost | Medium | Low | High |
✔ Ideal for heavy-duty plating applications with long operating hours.
✔ Low maintenance and high durability in corrosive and high-temperature environments.
✔ Ensures high-quality plating results with a stable, ripple-free DC output.
✔ More efficient cooling than air-cooled rectifiers, without the complexity of water-cooled systems.
₹ 45000 / Piece Get Latest Price
| Current | 600 Amps |
| Rectifier Type | Full Wave |
| Brand | Zohal |
| Input Voltage | 1100 V |
| Phase | Three |
| Cooling Method | Air Cooled |
An Air-Cooled Rectifier is a power supply unit that converts AC to DC voltage, commonly used in electroplating, anodizing, hydrogenation, and other industrial applications requiring controlled DC output.
Key Features:Jamshed (Owner)
Zohal Engineering Solutions
4th Floor, 403, A Wing, Karari Residency, Laxmiben Chheda Marg, Nallasopara West
Vasai Virar - 401203, Palghar, Maharashtra, India