Zohal Engineering Solutions

With the ceaseless care of our trained personnel, we are indulged in awarding a varied amassing of Electric Portable Barrels. These products are treasured for their limitless concert. Some of the obvious chattels of these Barrels are its long shelf life and strength. Following the precise stresses of consumers, we offer these Barrels in numerous models.

Features:

• Performance oriented
• Easy installation
• Reliable

Our PP (Polypropylene) Electroplating Barrel is an industrial-grade, chemical-resistant plating solution designed specifically for the batch processing of small components. Fabricated from high-quality polypropylene, the barrel offers excellent resistance to the aggressive chemicals typically found in plating baths while ensuring a lightweight yet robust construction.

Key Features

• Chemical Resistance:
  Constructed from high-grade polypropylene, the barrel is highly resistant to acids, alkalis, and other corrosive chemicals used in plating processes. This ensures longevity and reduced maintenance costs even under harsh operating conditions.

• Uniform Plating Performance:
  The rotating mechanism promotes even distribution of the plating solution, resulting in consistent deposition on all surfaces of the parts. This minimizes defects and improves overall product quality.

• Lightweight & Durable:
  Despite its robust construction, the use of PP makes the barrel lightweight, facilitating easier handling, transport, and installation in various production environments.

• Customizable Capacity & Dimensions:
  Available in various sizes and capacities to suit different batch volumes, the barrel can be tailored to meet specific production requirements. Custom dimensions ensure compatibility with different types of components and plating setups.

• Optimized Rotation Mechanism:
  Designed with an adjustable drive system, the barrel’s rotation speed can be set between 5 to 15 RPM. This flexibility allows for the optimization of the plating process based on the size, shape, and sensitivity of the parts being processed.

• Easy Cleaning & Maintenance:
  The smooth surface of PP facilitates easy cleaning and minimizes the risk of contaminant build-up. This feature is essential for maintaining high-quality plating baths and reducing downtime during maintenance.

Technical Specifications

• Material:
  High-grade Polypropylene (PP) with excellent chemical inertness.

• Capacity:
  Customizable options available to handle a wide range of batch sizes, from small parts to larger quantities.

• Rotation Speed:
  Typically adjustable between 5 to 15 RPM to ensure uniform plating.

• Design Options:
  Available with various door configurations, lids, and mounting arrangements to suit different operational needs.

• Dimensions:
  Customizable barrel diameter and length based on process requirements and plating tank dimensions.

Advantages

• Cost-Effective Operation:
  The use of PP reduces initial capital investment while offering low maintenance costs over its service life.

• Enhanced Plating Quality:
  Uniform rotation and even chemical exposure contribute to superior finish quality with minimal rework.

• Versatile Application:
  Ideal for a range of plating processes including decorative, hard, and functional plating operations.

• Robust and Reliable:
  Built for continuous industrial use, ensuring consistent performance even under prolonged exposure to plating chemicals.

Applications

• Electroplating & Metal Finishing:
  Used extensively for plating small components such as fasteners, electronic parts, and decorative items.

• Electroforming & Surface Treatment:
  Suitable for processes requiring high-quality, uniform metal deposition.

Our PP (Polypropylene) Electroplating Barrel is an industrial-grade, chemical-resistant plating solution designed specifically for the batch processing of small components. Fabricated from high-quality polypropylene, the barrel offers excellent resistance to the aggressive chemicals typically found in plating baths while ensuring a lightweight yet robust construction.

Key Features

• Chemical Resistance:
  Constructed from high-grade polypropylene, the barrel is highly resistant to acids, alkalis, and other corrosive chemicals used in plating processes. This ensures longevity and reduced maintenance costs even under harsh operating conditions.

• Uniform Plating Performance:
  The rotating mechanism promotes even distribution of the plating solution, resulting in consistent deposition on all surfaces of the parts. This minimizes defects and improves overall product quality.

• Lightweight & Durable:
  Despite its robust construction, the use of PP makes the barrel lightweight, facilitating easier handling, transport, and installation in various production environments.

• Customizable Capacity & Dimensions:
  Available in various sizes and capacities to suit different batch volumes, the barrel can be tailored to meet specific production requirements. Custom dimensions ensure compatibility with different types of components and plating setups.

• Optimized Rotation Mechanism:
  Designed with an adjustable drive system, the barrel’s rotation speed can be set between 5 to 15 RPM. This flexibility allows for the optimization of the plating process based on the size, shape, and sensitivity of the parts being processed.

• Easy Cleaning & Maintenance:
  The smooth surface of PP facilitates easy cleaning and minimizes the risk of contaminant build-up. This feature is essential for maintaining high-quality plating baths and reducing downtime during maintenance.

Technical Specifications

• Material:
  High-grade Polypropylene (PP) with excellent chemical inertness.

• Capacity:
  Customizable options available to handle a wide range of batch sizes, from small parts to larger quantities.

• Rotation Speed:
  Typically adjustable between 5 to 15 RPM to ensure uniform plating.

• Design Options:
  Available with various door configurations, lids, and mounting arrangements to suit different operational needs.

• Dimensions:
  Customizable barrel diameter and length based on process requirements and plating tank dimensions.

Advantages

• Cost-Effective Operation:
  The use of PP reduces initial capital investment while offering low maintenance costs over its service life.

• Enhanced Plating Quality:
  Uniform rotation and even chemical exposure contribute to superior finish quality with minimal rework.

• Versatile Application:
  Ideal for a range of plating processes including decorative, hard, and functional plating operations.

• Robust and Reliable:
  Built for continuous industrial use, ensuring consistent performance even under prolonged exposure to plating chemicals.

Applications

• Electroplating & Metal Finishing:
  Used extensively for plating small components such as fasteners, electronic parts, and decorative items.

• Electroforming & Surface Treatment:
  Suitable for processes requiring high-quality, uniform metal deposition.

Our Portable Plating Barrel is a compact, mobile electroplating solution designed for the batch processing of small components. Engineered for consistent, uniform plating, this barrel is ideal for workshops, small-scale production, and on-site applications where mobility and ease of setup are essential.

Key Features:

✔ Portability & Ease of Use:
Designed with a lightweight, compact structure for effortless transport and quick setup at various workstations. Its modular design allows for easy assembly and disassembly without compromising performance.

✔ Uniform Plating Results:
Ensures even coating through continuous, controlled rotation. The barrel’s design promotes thorough exposure of all parts to the plating solution, resulting in high-quality, consistent finishes.

✔ Durable Construction:
Built using corrosion-resistant materials such as stainless steel or high-grade polypropylene (PP) to withstand aggressive plating chemicals, ensuring longevity even in harsh industrial environments.

✔ Adjustable Rotation Speed:
Features an adjustable motor drive that allows you to control the revolving speed—typically between 5 to 15 RPM—to suit different plating requirements and optimize the coating process.

✔ Versatile Applications:
Suitable for various plating processes including nickel, chrome, copper, and more. Ideal for plating small components, jewelry, fasteners, and decorative items.

Technical Specifications:

• Capacity:
  Available in various sizes and capacities to match your batch processing needs.

• Rotation Speed:
  Adjustable between 5 to 15 RPM for uniform deposition.

• Drive Mechanism:
  Motor-driven system designed for both efficiency and portability; options may include battery or mains-powered configurations based on application needs.

• Material Options:
  Constructed from stainless steel, PP, or other chemically resistant materials to ensure durability and compliance with plating standards.

• Design:
  Ergonomically designed for quick assembly, maintenance, and transportation, making it ideal for dynamic production environments.

A Drum Polish Barrel is a specialized rotating container used in electroplating, polishing, deburring, and surface finishing applications. It is designed to hold small metal parts and components while they undergo chemical or mechanical treatment. This equipment is widely used in the jewelry, automotive, aerospace, and electroplating industries for achieving a uniform surface finish.

Key Features:

1. Material & Construction:

   • Manufactured from high-grade Polypropylene (PP), Stainless Steel (SS-304, SS-316), or Mild Steel (MS) with anti-corrosive coatings.
   • Leak-proof and acid-resistant construction for durability in harsh chemical environments.
   • Hexagonal, Octagonal, or Cylindrical Barrel Designs for optimized tumbling action.

2. Rotational Mechanism:

   • Variable Speed Motor Drive for controlled rotation and uniform polishing.
   • Forward & Reverse Rotation to ensure even coverage during the process.
   • Perforated or Solid Barrel Options for different material handling requirements.

3. Capacity & Size Options:

   • Available in various drum sizes, ranging from small-capacity units (5-50 liters) to large industrial-scale models (100+ liters).
   • Customizable dimensions based on production requirements.

4. Chemical & Mechanical Resistance:

   • Designed to withstand acids, alkaline solutions, and abrasive materials used in polishing and plating.
   • Heat-resistant and corrosion-proof for extended operational life.

5. Applications:

   • Electroplating Industry: For uniform plating of small metal parts.
   • Jewelry & Watchmaking: Precision polishing of delicate components.
   • Automotive & Aerospace: Deburring and finishing of small mechanical parts.
   • Hardware & Fasteners Manufacturing: Cleaning and surface enhancement of nuts, bolts, and screws.

Advantages:

✔ Even & Uniform Surface Treatment – Ensures high-quality finishing.
✔ Durable & Corrosion-Resistant – Built for long-term industrial use.
✔ Customizable Size & Design – Tailored to meet specific process needs.
✔ Energy-Efficient Operation – Low power consumption with optimized motor drive.
✔ Easy Maintenance & Cleaning – Designed for hassle-free operation.

A nail polishing drum barrel is a rotating machine specifically designed to polish nails, typically wire nails used in construction. It's a type of tumbling barrel that uses friction and media to achieve a smooth, shiny finish on the nails. 

Fostered with vast business proficiency and know- Portable Barrel. These products are made-up using quality secure basic material and advanced utensils & apparatus under the knowledge of proficient employees. Apart from this, their durability, high conflict against rust and roughness makes these a preferred market choice.

Features:

• Excellent strength
• Very robust
• Sturdy nature

Our oblique tumbling barrels are designed for efficient and effective mass finishing of metal parts. The unique oblique design ensures that parts are thoroughly cleaned and deburred, while also improving surface finish.

 

Features:

- Oblique design: Ensures thorough cleaning and deburring of parts

- Adjustable angle: Allows for customization of tumbling action

- Durable construction: Made from high-quality materials for long-lasting performance

- Easy loading and unloading: Convenient design for efficient operation

 

Specifications:

- Capacity: 30 kg, 50 kg, 100 kg, 200 kg, or 500 kg

- Barrel size: 600 mm x 400 mm, 800 mm x 500 mm, or 1000 mm x 600 mm, customised

- Motor power: 1 HP, 2 HP, or 3 HP

- Speed: 20-50 RPM

 

Applications:

- Deburring: Removal of sharp edges and burrs from metal parts

- Cleaning: Removal of dirt, oil, and other contaminants from metal parts

- Surface finishing: Improvement of surface finish on metal parts

- Polishing: High-luster polishing of metal parts

 

Ordering Information:

To order, please specify the capacity, barrel size, motor power, and speed. Custom designs and sizes are also available upon request.